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PH
Phoenixtailings

Principal Chemical Process Engineer-Separation

Salary
$150k – $180k
Location
Burlington, MA
Type
full-time
Department
Critical Metals Separation
Equity
Included
Last seen
38d ago
\nKey Responsibilities:
•
Lead the development and optimization of solvent extraction circuits for rare earth element separation from both primary and secondary sources
•
Design and execute bench- and pilot-scale experiments to evaluate separation efficiency, reagent performance, and system dynamics
•
Translate laboratory-scale successes into scalable, industrial processes with a focus on safety, sustainability, and cost-effectiveness
•
Own and evolve process flow diagrams (PFDs), mass balances, and P&IDs for solvent extraction systems
•
Drive selection and specification of extractants, diluents, and equipment (e.g., mixer-settlers, columns, or centrifugal contactors)
•
Analyze separation performance data to identify improvement opportunities and implement process changes
•
Collaborate closely with metallurgy, chemical engineering, and operations teams to support plant commissioning and troubleshooting
•
Author technical reports, scale-up plans, and design documentation to support commercialization of Phoenix Tailings’ extraction technologies
•
Stay at the forefront of solvent extraction technologies and rare earth processing trends to inform and elevate process strategy
Qualifications:
•
Ph.D. or M.S. in Chemical Engineering, Metallurgical Engineering, or related discipline with 8+ years of relevant experience
•
Proven expertise in rare earth element/critical metals separation via solvent extraction, including reagent chemistry, process configuration, and optimization
•
Hands-on experience with lab-scale and pilot-scale solvent extraction systems, including safety and operational best practices
•
Deep understanding of phase equilibria, thermodynamics, and kinetics relevant to solvent extraction
•
Demonstrated success in scaling up chemical separation processes from bench to pilot to commercial scale
•
Proficiency with process modeling tools (e.g., Aspen, METSIM, or similar)
•
Excellent problem-solving skills with a passion for experimental validation and continuous improvement
•
Strong written and verbal communication skills, especially in cross-disciplinary environments
We offer a competitive compensation package that is based on expertise. We also offer the following benefits:
This pay range reflects best estimate for the total cash compensation which includes salary + discretionary bonus for this role. Total package may vary based on experience and qualifications.
Pay Range: $150,000- $180,000 total cash compensation plus equity
•
Healthcare: 100% Medical, dental, and vision coverage for employee
•
Stock Options: Ownership in a fast-growing venture-backed company.
•
Time Off: Unlimited PTO.
•
Learning: Learning and development opportunities to grow your skills and career.
\n
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