· Remain up to date on the production schedule including identification of the size, style, and specification of can to be produced and perform immediate visual and dimensional inspection of cans.
· Communicate with Operator from previous shift regarding transfer maintenance, operational, and safety issues and review any issues associated with product quality.
· Feed on or catch cans as needed in order to maintain consistent throughput with both work in process and finished product.
· Prepare for any changeovers that will occur on the given shift including arranging to have all necessary materials ready and staged, as appropriate, to minimize non-value-added activity.
· Change fingers, adjust/replace gearboxes, change caps/pressure rings and other associated tooling as needed.
· Perform visual and dimensional inspection of cans every fifteen (15) minutes. Inspect for scratches, draw marks, pin holes, bites in flanges, bulges, and any other non-conformities.
· Perform SPC data checks on an hourly basis. Each Operator should be able to calibrate and use all necessary gauges, including dial indicators, micrometers, and various go/no go gauges.
· Change/replace finishing press punches or bushings in addition to trimmer on transfer as well as repair broken bolts and minor oil leaks.
· Report all nonconformities to the Quality Department and Shift Supervisor immediately.
· Understand and operate control panels appropriately.
· Operate and maintain D&I unit, trimmer/flanger, and finishing press in addition to repairing and replacing D&I ironing cap, sleeve, and pressure rings.
· Adjust the chain and position of pockets in line with finish press tooling in addition to shim pressure rings, line up caps, and other tooling as required.
· Assist Maintenance and Tooling Departments during heavy maintenance and changeovers.
· Support the replacement of hydraulic cylinders, pumps, air cushions, couplings, platens, bushings, pins, etc.
· Replace or repair conveyor belts and prime your hydraulic pumps when needed.
· Troubleshoot draw marks and other surface (inside and outside) imperfections in addition to trimmer/flanger, ironer, and finishing press.
· Operate transfer presses on other lines as needed and transfer ones own tools when moved.
· Complete all required documentation accurately and completely