Asset Reliability Management Lead reliability efforts for critical manufacturing assets
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Material Handling Systems
Responsibilities include:
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Reliability strategy development
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Equipment criticality assessments
Failure Elimination Lead structured problem-solving for recurring failures.
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Root Cause Analysis (RCA)
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Failure Modes and Effects Analysis (FMEA)
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Repeat failure investigations
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Corrective action implementation
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Elimination of repeat failures
Asset Criticality Program Develop and maintain criticality rankings for all plant assets.
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Develop risk-based maintenance strategies based on asset criticality.
Preventive Maintenance Optimization Evaluate and improve PM effectiveness.
Responsibilities include:
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Condition-based maintenance development
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Predictive maintenance deployment
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Ensure PMs address actual failure modes.
Food Safety & Quality Reliability Partner with FSQ to develop and maintain an Equipment-Based FSQ Prevention Program. Focus Areas:
Product Contact Equipment
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Develop controls that prevent food safety risks from equipment deterioration.
Startup Excellence Program
Support and improve startup performance across all assets. Responsibilities include:
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Right First Time Startup >95%
Reliability Data Analysis
Analyze equipment performance data. Monitor:
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Generate actionable recommendations based on data analysis.
Predictive Maintenance Program Support development and expansion of predictive maintenance initiatives.
Technologies may include:
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Assist in identifying deteriorating equipment before failure occurs.
Asset Team Participation: Serve as technical reliability leader on Asset Teams.
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Equipment risk assessment
Capital Planning Support: Support Engineering and Maintenance leadership in developing capital plans.
Identify opportunities related to:
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Develop business cases and ROI analyses.
Controls and Automation Reliability: Partner with Controls Engineering to improve automation reliability.
Continuous Improvement: Support TPM and Operational Excellence initiatives.
Leadership Expectations: Although not a direct supervisory role, the Reliability Engineer is expected to influence and lead through technical expertise.
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Challenge ineffective practices
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Influence cross-functional teams
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Facilitate technical decision making
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Lead reliability initiatives