· Design, maintain, and continuously improve all Assembly robotic equipment to ensure safe and efficient operation.
· Manage all phases of secondary equipment to ensure successful new program launches.
· Continuously improve secondary equipment and assembly processes through increasing machine uptime and capability while decreasing machine cycle time.
· Implement error-proofing systems throughout the department.
· Review and implement new technologies.
· Assist with investigating equipment and part quality issues and implement effective action plans.
· Provide training and guidance on robotic equipment to all department personnel.
· Provide training for all Assembly Team members in operation of Assembly machines and technology.
· Ensure all robot programs are backed up and up to date.
· Design, install, and maintain assembly end of line testing systems.
· Assist in investigating customer and internal quality issues and implement corrective action plans to improve our products, processes, and equipment.
· Implement error-proofing (poka-yoke) systems to eliminate the possibility for assembly errors.
· Assist in launching new programs by assisting with secondary equipment builds.
· Review secondary equipment with regards to machine operation.
· Assist in creating effective PMs for new equipment.
· Implement continuous improvement projects to improve machine capabilities.
· Support LEAN manufacturing including lean thinker and winning teams’ programs.
· Review new technologies, benchmarking them against other Magna divisions, as well as other manufacturing facilities to determine their relevance.
· Internal machine builds.
· Manage special projects.
· Some travel will be required periodically to support off site assembly and sequencing operations.
· Support and improve departmental KOI’s that include:
o Correcting handling damage (HD) causes.
o Reducing costs by eliminating waste.
o Improving PM completion percentage.
o Reducing robotic downtime.
o Secondary equipment readiness.
· Support maintenance and engineering activities, including preventative maintenance, troubleshooting and repair of all equipment, consistent with departmental expectations and goals.
· Assist process engineers.
· Assist other departments.
· Available to work weekends as required.
· During the launch of offsite assembly programs, you will need to be flexible and able to assist with debug, training, and CI activities for offsite support as needed.