• Own fabrication processes for critical Antares reactor components and assemblies from initial development through qualified production.
• Develop and improve fabrication processes, including welding, CNC machining, and metal forming, additive manufacturing, brazing, and diffusion bonding.
• Develop manufacturing methods for first-of-a-kind hardware and mature them into robust, repeatable production processes.
• Partner with design and materials engineering to influence component design, material selection, joint configuration, tolerances, and other requirements to improve manufacturability.
• Lead DFM reviews and identify manufacturing risks early in the design cycle.
• Define manufacturing sequences, process parameters, tooling requirements, inspection methods, and process controls.
• Develop manufacturing plans, work instructions, process specifications, and qualification documentation.
• Develop and execute process qualification plans using dimensional inspection, metallography, mechanical testing, NDT, and other verification methods as appropriate.
• Work hands-on with technicians, machinists, welders, and inspectors to troubleshoot manufacturing problems and rapidly implement solutions.
• Lead root-cause investigations and corrective actions for manufacturing defects, nonconformances, and process failures.
• Evaluate make-versus-buy decisions based on technical capability, risk, schedule, and cost.
• Support the transition of reactor hardware from development builds into repeatable production.
• Mentor engineers and technicians in manufacturing process development and structured problem solving.