• Apply engineering principles to support R&D product development and turn concepts into functional prototypes.
• Collaborate with design and engineering teams to develop practical, buildable solutions that accelerate concept development and reduce time-to-market.
• Interpret sketches, drawings, and design intent to build prototypes that support design exploration and validation.
• Support resolution of design challenges by testing ideas, suggesting improvements, and providing practical feedback from a maker’s perspective.
• Lead and support prototyping, modelmaking, and fabrication of parts and assemblies for R&D projects in collaboration with the Workshop Manager.
• Commission prototype parts and samples for R&D projects and manage Far East supplier communication to place and track orders.
• Create 3D models, assemblies, and technical drawings for tools, jigs, and fixtures using CAD software to support prototype making and assembly.
• Design and build tools, jigs, and fixtures to support making components, prototypes, and assemblies, ensuring they align with workshop capabilities.
• Create CNC toolpaths using CAM software and develop efficient machining programs to support prototype part production.
• Set up, program, and operate 3-axis CNC milling machines, optimising parameters for efficient, accurate, and safe machining of prototype parts.
• Operate manual lathes and milling machines to produce components to exact specifications, tolerances, and fit, according to technical drawings.
• Maintain a safe, compliant, and organised workshop environment by performing routine safety checks, identifying risks, and coordinating repairs and upkeep with the Workshop Manager.
• Operate workshop equipment in accordance with safety standards and ergonomic best practices.
• Handle, store, and organise raw materials, workpieces, and tooling to ensure safe and efficient workshop operations.
• Monitor and maintain inventory of cutting tools, inserts, consumables, and standard components, and reorder supplies as required.