Essential Duties & Responsibilities
Controls & Electrical Systems Support
Maintain, troubleshoot, and repair plant electrical, controls, and automation systems
Diagnose electrical, electronic, mechanical, and control system failures using root cause analysis
Independently perform advanced troubleshooting and implement corrective actions without assistance
Support PLC-based systems, including program diagnostics, downloads/uploads, and modifications
Automation & Equipment Troubleshooting
Troubleshoot and support:
PLC systems (Allen-Bradley preferred)
HMIs and SCADA systems (e.g., Wonderware, Intellution)
Servo systems, robotics, and motion control
PID control loops, heat systems, and process controls
Identify and resolve issues in sensors, relays, instrumentation, and industrial communication systems
Installation, Modification & MOC
Install, modify, and validate electrical wiring and control components in compliance with code
Execute Management of Change (MOC) processes and maintain accurate documentation
Support fabrication, installation, and system modifications to meet engineering and regulatory requirements
Maintenance & Reliability
Perform preventive and predictive maintenance on electrical and control systems
Maintain accurate records of repairs, calibrations, and inspections
Utilize SAP (or equivalent CMMS) for work orders, parts, and maintenance documentation
Support reliability and waste reduction initiatives across the plant
Systems & Process Support
Troubleshoot bulk ingredient systems, refrigeration systems, and process equipment
Support industrial communication networks (Ethernet/IP, Modbus, DH+, etc.)
Utilize electrical test equipment to diagnose circuit and component failures
Safety, Quality & Compliance
Adhere to all safety standards including Lockout/Tagout, Arc Flash, and electrical safety programs
Follow GMP, food safety, and environmental compliance requirements
Perform scheduled safety and environmental inspections and ensure corrective actions are completed
Identify and escalate safety, compliance, or system design risks
Interface with operators, maintenance technicians, engineering, vendors, and contractors to resolve issues
Provide technical guidance and support during equipment troubleshooting and installations
Train and mentor maintenance technicians, setup technicians, and operators as needed
Responsible for maintaining and improving plant control systems and automation reliability
Operates with a high level of independence in troubleshooting and decision making
Direct impact on equipment uptime, process consistency, and operational efficiency
All other duties as assigned