• Build, route, and terminate low- and high-voltage (14 V DC to 800 V DC) wiring harnesses, connectors, and cable assemblies for propulsion, avionics, and flight-control systems.
• Fabricate and populate PCBs, breakout boxes, and test fixtures; perform rework and component replacement to IPC-610/620 standards.
• Install, calibrate, and maintain sensors (current, voltage, temperature, pressure, vibration) and data-acquisition hardware on propulsion test stands and prototype aircraft.
• Execute continuity, insulation-resistance, and hipot tests; diagnose faults with oscilloscopes, multimeters, CAN bus analyzers, and high-voltage safety equipment.
• Collaborate with power-electronics, motor-control, and avionics engineers to integrate inverters, converters, and PMSM motor drives into propulsion testbeds.
• Document build procedures, wiring diagrams, and inspection results.
• Support environmental, vibration, and EMI/EMC test campaigns; assist with rapid troubleshooting during ground and flight testing.
• Champion a culture of safety by enforcing lock-out/tag-out, HV PPE, and hazardous-energy control procedures in the lab and hangar.