Key Job Responsibilities
• Assemble electromechanical robotic systems and subsystems (actuators, gearboxes, sensors, vision systems, wiring harnesses, PCBAs) from mechanical drawings, schematics, and work instructions, following torque specs and assembly procedures.
• Kit parts against the BOM, stage hardware and fixtures, and set up assembly jigs and alignment rigs for each build.
• Build first articles from prototype kits, provide engineering with actionable build feedback (DFx), and execute rework and engineering change orders (ECOs) as designs iterate.
• Fabricate, route, and terminate wiring harnesses to documented pinouts with proper strain relief, bend radius management, and cable routing for moving assemblies.
• Perform pre-power-on electrical verification (continuity, pinout, insulation, polarity) and board-level integration under ESD discipline.
• Maintain build records, travelers, inspection checklists, and non-conformance reports (NCRs) ensuring full traceability. Redline and improve work instructions with each build.
• Bring up newly built assemblies, verify actuator and sensor function, and run acceptance testing and performance characterization using standard and custom test equipment.
• Use git and the Linux command line to install, configure, and run test and calibration software on robots; track software versions across the fleet.
• Read logs and source code well enough to localize problems and provide engineering with actionable triage reports.
• Collaborate with engineering to isolate integration issues, narrow root cause across mechanical, electrical, and software domains, and drive corrective actions into work instructions.
• Keep the lab safe, organized, and ESD-compliant; track tooling, consumables, and inventory.
• Drive continuous improvement and support prototype-to-production transitions by developing SOPs, assembly aids, and training materials.